When it comes to protecting critical storage assets, the application of a tank lining is just as important as the coating itself. A high-quality coating, applied poorly, will fail just as surely as an inferior coating. At Abfad Limited, we combine leading-edge solvent-free coatings with the most advanced application method available; plural-component spray technology.
While many lining companies continue to rely on traditional methods, we have invested in plural-component spray equipment because we believe our clients deserve the most effective application technique. This coating application technology is one of the many reasons why Abfad stands apart as a leader in the tank lining industry.
Why Some Companies Avoid Plural-Component Technology
Plural-component systems represent a major step forward in coating application, but they are not for everyone. Many contractors avoid them because:
The equipment is expensive
Plural-component machines are sophisticated systems with pumps, heaters, proportioners mixers, two paint lines to a manifold from base and activator, one line from manifold with paint mix mechanism to spray gun. They require a substantial financial commitment compared to standard spray pumps. Many competitors prefer to use traditional equipment due to cost difference and complexity of operation and maintenance.
They demand specialist training
These systems must be operated by skilled applicators and mechanical trained personnel who understand ratio control, material heating, hose balancing, and quality checks. It takes time, investment, and expertise to build a workforce capable of using them properly.
They impose stricter quality controls
With plural spraying, there is no hiding from bad practice. Ratios must be correct, pressures must be balanced, and operators must be conscientious. Plural component spray unit are designed to shut down if and mix ratio differs from settings input into computer. Many contractors prefer to operate traditional spray paint pumps and apply solvented paint as these coatings do not take the same level of maintenance or expertise, however these coatings break down over time due to the solvent release and need constant re-application.
In short, competitors avoid plural-component systems because they require investment, discipline, and full-time commitment. At Abfad, we embrace all three requirements because protecting our clients tank storage assets ensures a consistent finish, superior paint adhesion and long term durability, this method eliminate the reliance on solvent carriers, resulting in higher quality standards, reduced environmental impact and safer working conditions.
Why Abfad Have Embraced Plural-Component Technology
By adopting plural-component spray technology, Abfad not only delivers outstanding results for our clients but also demonstrates our commitment to sustainability, innovation, and best practice across all projects. Here’s why that matters:
Accurate Proportioning
Plural systems automatically meter and mix multiple components in exact ratios; something impossible to guarantee with hand-mixing. This is important as it guarantees every square metre of lining has the correct chemical balance. No soft spots or brittle areas that compromise durability and longer service life with fewer failures.
For clients, this translates into reliability and peace of mind.
On-Demand Mixing
Unlike traditional pot-mixing, plural systems only combine the coating components at the spray gun. This prevents premature curing in the lines or in the pot. The result is no wasted product. No rush against pot-life deadlines. And, importantly, consistent application from the first spray to the last.
For clients, this means better value, less waste, and consistent quality from start to finish.
Uniform Film Thickness
Achieving the correct dry film thickness (DFT) is critical for lining performance. Too thin, and corrosion breaks through. Too thick, cracks can occur. This is where plural-component spraying excels as it gives smooth, even coverage across large areas, in one application. It allows for reliable application on floors, walls, weld seams, and hard-to-reach areas. Spray coating in this manner gives a reduced risk of pinholes, holidays, or defects in the applied coating.
For clients, this ensures complete, dependable protection throughout the tank.
Faster Return to Service
Plural machines are capable of spraying one coat, fast-curing coatings that simply can’t be applied using traditional solvent spray pumps. Plural Component Spray Equipment is able to deliver rapid application of large areas with faster curing times, greatly reducing tank downtime and minimal disruption to site operations.
For clients, this means more uptime, less lost revenue, and faster project completion.
Safety and Environmental Benefits
Plural Component Spray systems operate as closed systems, reducing operator exposure to hazardous chemicals and less handling of solvents and reactive materials.
Having cleaner, safer, and reduced environmental impact this technology represents a responsible approach to projects in today’s climate which is an important consideration for all clients looking to minimise the environmental impact of their operations.
For clients, this means work carried out to the best safety and quality standards with reduced environmental risk.
The Advantage to the Client is Clear
Abfad invests in technology other fabric maintenance companies avoid. By choosing Abfad, clients benefit directly from our commitment to reducing climate impact:
- Lower Carbon Footprint – solvent-free coatings applied with plural component equipment reduce emissions and energy use compared to solvent-based systems.
- Improved Air Quality – elimination of solvents means fewer harmful volatile organic compounds (VOCs), creating safer working environments and protecting surrounding communities.
- Sustainable Solutions – long-lasting, high-performance coatings extend the service life of storage tanks, reducing the need for repeat applications and conserving resources.
- Compliance and Reputation – clients can demonstrate alignment with environmental regulations, ESG (Environmental, Social, and Governance) goals, and climate change commitments by working with a contractor using greener technology.
- Future-Proof Investment – sustainable practices today ensure resilience against tightening environmental standards and position clients as leaders in responsible operations.
- Reduced downtime – Storage tanks lined quicker, cured faster, and quickly back in service.
- Lower lifecycle costs – Fewer failures, fewer shutdowns, and less money spent on relining or repairs.
- Guaranteed quality – Every lining applied with precision, consistency, and full quality assurance through the computer operated spray equipment.
Difference With Intent
Plural-component spray technology isn’t just a tool, it’s a statement of intent. Abfad is committed to quality, willing to invest in the best, and determined to give their clients results that others cannot match.
Many companies avoid Plural Component method of application because it is more demanding, more complex, requires more expertise, and over ten times more expensive than traditional spray equipment, but that is exactly why Abfad use it, because we know that when the stakes are high, “good enough” simply isn’t good enough.
At Abfad, we like to lead where others follow. And when it comes to protecting your storage assets plural component spray application is the leading and superior choice for tank lining solutions.
